LEGAL INSPECTION:

• WEG industries, Hosur-

• Ashok Leyland (Ennore Foundries)

•Emersion Keelakatalai legal inspection.

• PHA Irungattukotai

• GE COMPANY PADAPPAI Legal Inspection

• VESTAS Legal inspection

• LYONDELL BASSEL Sriperumbudur

• LOTUS FOOTWEAR ENTERPRISES, MAANGAL TIRUVANNAMALAI DISTRICT

• ACCIONO NORDEX Gummidipoondi

• SANMAR ENGINEERING TECHNOLOGIES, INVESTING FOUNDRY Viralimalai

• JC VALVULAS

• SALCOMP MFG. INDIA PVT. LTD

• GH INDIA AUTO PARTS PVT. LTD

• GULF OIL LUBRICANTS INDIA LTD

• WOOJIN AUTOMOTIVE INDIA PVT. LTD

• GLUAL HYDRAULICS INDIA LTD

• SODEXO TECHNICAL SERVICES INDIA LTD

• HYUNDAI MOBIS INDIA PVT. LTD.

• ROYAL ENFIELD VALLAM (Machine Shop production)

• HYUNDAI TRANSYS LEAR AUTOMOTIVE INDIA LIMITED PAPPARAMBAKKAM

• INDIA PISTON LIMITED

• EAST WIND FOOT WEAR COMPANY LTD, VEMBAKKAM, THIRUVALLUR DISTRICT

• HANON AUTOMOTIVE SYSYTEMS, MARAIMALAINAGAR

• SMRC SRIPERUMPUDUR SAFETY AUDIT (SUPPLIER):

• WOORY INDIA LTD , MARAIMALAINAGAR

• WONJIN AUTOPARTS INDIA LTD, MARAIMALAINAGAR

• DAEJUNG MOPARTS INDIA LTD

• DONG Ah ELECTRIC INDIA PVT LTD

• INJECTO PLAST PVT LTD. IRRUGATTUKOTTA

• Internal safety audit IN HANON AUTOMOTIVE SYSYTEMS PVT LTD, VISTEON MARAIMALAINAGAR

SAFETY AUDIT (OTHER COMPANIES):

• DMC Automotive Ltd, Othappai village , Uthukottai taluk, Thiruvallur Dt.

• FAURAECIA Emission Technologies Sriperumbudur

• STATE BANK OF INDIA ( Electrical)

• SL LUMAX, Irrugattukottai

• TAMILNDU NEWSPRINT AND PAPERS LTD., KARUR

• TUTICORIN THERMAL POWER STATION. THOOTHKUDI SAFETY TRAINING:

• HANON AUTOMOTIVE SYSYTEMS PVT. LTD, MARAIMALAINAGAR- all safety topics

• TAMILNDU NEWSPRINT AND PAPERS LTD., KARUR- all safety topics

• TUTICORIN THERMAL POWER STATION. THOOTHKUDI- all safety topics

• GE Padappai - Material Handling Training

• EHS Training to SUGAR RESEARCH INSTITUTE, VELLORE Safety Audit in HSI Mevalurkuppam.

CHARTERED ENGINEER CERTIFICATE /STABILITY CERTIFICATE (PLANT & MACHINERY):

• ALLISON TECHNOLOGIES, ORAGADAM -PLANT & MACHINERY

• APOLLO TYRES, Oragadam -High Mast Light Inspection

• PARKER HANNIFIN, Curing Oven Duct Inspection & Report- Mahindra city.

• SAMVARDHANA MOTHERSON REYDEL COMPANIES (SMRC)-Sriperumpudur-

PLANT & MACHINERY TOTAL SAFETY SYSTEM IMPLEMENTATION:

JK FENNER- Chennai, Madurai, Hyderabad- (SIX MODULES) –TRAINING & Safety audit

OBJECTIVES OF SAFETY AUDIT: • To verify the existence and Implementation of elements of Occupational Health & Safety Systems. • To verify the system’s ability to achieve defined Safety Objectives. • To verify the sustainability of the functions of the system

SAFETY AUDIT OVERVIEW:

o Auditor Attributes

o Audit Process

o Standards & References

PRINCIPLES OF AUDIT:

• Ethical Conduct

• Professional Care

• Fair Presentation

• Evidence Based Approach

SCOPE OF AN SAFETY AUDIT:

• Fire Protection System

• Electrical Safety (IncludingThermography)

• Machinery Safety

• Safety ManagementSystem

• Legal Compliance

FIRE PROTECTION SYSTEMS:

• Fire adequacy for the Plant

• Fire Hydrant System physical Running Condition for 15 Minutes

• Review of Building layout, and space/emergency planning for Fire Emergency

• Review of Fire Fighting Training and Awareness of the workmen

• Flammable Storage Areas, Paint Shop, Hazardous Storage, Chemical Storage Area and Scrap Yard.

• Review of Fire Escape Facilities

ELECTRICAL SAFETY:

• Transformers • Electrical Substation • Electrical Panels • ELCB Checking • Diesel Generator • Compressor • Battery Storage Area • Server Room/UPS Room • Lightning Arrestor

THERMOGRAPHY: (NOTE: COMPLETE THERMOGRAPHY FOR ELECTRICAL PANELS) Thermal images are actually visual displays of the amount of infrared Energy emitted, transmitted, and reflected by an object. A thermal imaging camera is capable of performing algorithms to interpret that data and build an image. Although the image shows the viewer an approximation of the temperature at which the object is operating, the camera is actually using multiple sources of data based on the areas surrounding the object to determine that value rather than detecting the actual temperature.

SCOPE OF THERMOGRAPHY

• Checking of materials and components like transformer and electrical connections

• Damaged insulation in cables

• High friction spots in electric motor

• Connectivity High resistance

• Corroded connections and internal fuse damage

• Internal circuit breaker faults

• Poor connections and internal damage

• Full Report with recommendation

 MACHINERY SAFETY:

• Material Handling Equipment’s • Pressure Vessels • Lifting Tackles • Machinery Safety Checking • LOTO in Machinery • Other Critical Machineries

SAFETY MANAGEMENT SYSTEM:

• Occupational Safety and Health policy

• OS&H organizational Setup

• Education and Training

• Employees participation in OS&H Management

• Safety Manual and rules

• Compliance with Statutory requirements

• Accident reporting Analysis investigation and implementation of Recommendations

• Risk Assessment Including Hazard Identifications

•Personal Protective Equipment (PPE’s)

• Good Housekeeping

• Work Permit System

• Plant/Process Modification Procedures

• Hazardous waste treatment and Disposal

• Safety in Storage and Warehousing

• Contractor Safety Systems

• Safety for Customers (Including Material Safety Data Sheets)

• Emergency Management and Response Procedure

LEGAL COMPLIANCE:

• Factory License

• Fire License

• Hazardous Waste License

• PESO License

• Building Stability

• Water Concern

• Air Concern

• Competency Certificates

• Authorized C License

• Noise and Pollution

• Legal Compliance Checking for any Pending Show cause notice from Govt. as per Half Yearly and Annual Returns.

STANDARDS REFERRED IN AUDIT:

• IS Standard 14489 Guidelines

• IS 2190 Guidelines

• Gas Cylinder Rules

• Central Electrical Authority Regulations

• As per State Pollution Control Board

THE FACTORIES ACT/AS PER THE STATE FACTORIES RULES EXPLOSIVES ACT AND RULES

• IS Standard related to PPE and Fire Extinguisher

• National Building Code wherever Applicable